Customize ultrasonic cleaners

Ultrasonic baths for special requirements

We can develop complete ASONIC ultrasonic cleaning machines adapted to the particular needs of each sector:

  • automotive industry,
  • pharmaceutical and laboratory,
  • graphic industry,
  • aeronautics industry,
  • electronics,
  • food industry,
  • industrial maintenance,…

Industrial cleaning processes require different machine characteristics, as each cleaning situation is unique and different. To accommodate this diversity, our industrial ultrasonic cleaning tanks are available in different versions.

With capacities ranging from 1 litre to 15 000 litres and a wide range of frequencies, bubble densities and power, Asonic’s custom made models will always deliver the best cleaning results without compromising on quality or reliability.

For more complex industrial cleaning processes requiring multi-stage solutions, Asonic company is happy to consult fully with the customer to develop a system that is fit for purpose.

Custom-built ultrasonic tanks can incorporate a combination of aqueous and drying processes.

If you have a requirement for a custom made solution, please contact us and a member of our technical team will be happy to assist you in designing a system to suit your needs.

Automotive Industry

The performance of the Asonic Ultrasonic Car Parts Cleaner is outstanding. Oil, grease and rust are removed quickly and efficiently. The ultrasonic cleaner is specially designed to clean all types of engine-related components: blocks, cylinder heads, turbochargers, injectors, radiators, filters, brakes, gearboxes, etc.

In diesel injection maintenance workshops, cleanliness plays an important role in both the quality of the end result and productivity. Ultrasonic cleaning of diesel engines is ideal for these workshops as it allows pumps to be cleaned in less than 10-15 minutes without having to dismantle them. After that, it takes only 10 minutes to make absolutely sure that all internal channels are completely clean. In this case we are able to avoid the typical problem that arises when a repair is carried out without proper cleaning.

Regardless of the type of grinding or the part to be machined, our ultrasonic cleaning device ensures a flawless finish and precision in the grinding industry. It effectively removes slag, oil and grease, and common residues found in cylinder heads and blocks. The use of ultrasonic cleaning significantly reduces the time spent cleaning, achieving the highest quality and avoiding the use of acids, brushes and blasting, simplifying the cleaning process and eliminating the bottlenecks.

Turbocharger cleaning: our ultrasonic cleaning machine is the fastest and most efficient solution for turbocharger rebuilders, removing slag and burnt oils no matter how complex the turbocharger structure is. It also allows multiple turbochargers to be cleaned in the same process, improving quality and production time compared to traditional processes.

 

Pharmaceutical and Laboratory

Our laboratory ultrasonic cleaner is used to remove traces of chemical products, oils, etc. It is designed for instruments and laboratory materials made of glass, plastic or metal. Ultrasonic cleaning machines are used in laboratories to remove traces of chemical products, oils, pigments or prints and other residues.

Complex parts with cracks, difficult access points or joints are removed without damaging them. This reduces the time and effort required for manual cleaning. In combination with cleaning, they can also be used for degassing solvents and spraying solid samples.

Removes organic and inorganic traces from instruments as a preliminary step for subsequent efficient cleaning of surgical and medical instruments used in surgery, ophthalmology and veterinary medicine. Removes both organic and inorganic traces from instruments as a preliminary step for subsequent effective disinfection and sterilization.

The outcome is much better than manual cleaning, even with gloves, as the exposure of the instruments to liquids is increased. It also minimizes the possibility of injury from contaminated sharps.

Graphic Industry

Ultrasonic cleaning machines are used to clean rollers and anilox sleeves, etching plates, cartridge holders, ceramic rollers and other removable printing parts that accumulate oil, water, alcohol or UV-based ink. The accumulation of dirt causes gradual breakdown of the drum, which affects the print quality. The benefits of ultrasonic cleaning are the restoration of cell transfer levels from anilox rollers and also gravure rollers of all sizes. Get high print quality by using our machines for your cleaning needs.

Aeronautics Industry

The precision of ultrasonic cleaning helps component manufacturers and MRO centers to meet the high quality requirements and demanding safety standards in this sector. In a sector where safety is crucial, the equipment offered by Asonic is ideal for cleaning hydraulic systems, engine parts, heat exchangers, injection pumps, blades, etc., as it does not degrade materials.

ElectronicsPCB

Are you looking for cleaning device which can clean an electronic components? Ultrasound is very effective in treating electronic components such as resistors, capacitors, transistors, diodes, inductors, fuses, etc.
Given its cleaning performance and small size, it is the most effective solution for saving time and cleaning the entire PCB, while reaching even the smallest parts.

Food industry

Our ultrasonic cleaning machine in the food industry is ideal for removing oil, greasy dirt, debris and limescale. With the recommended ultrasonic device, we achieve a better cleaning result when compared to traditional methods. This is a guarantee for the maintenance of equipment and instruments in an industry with such high hygiene requirements.

Sediment and filtered particles of grease and frying residues reduce the permeability of exhaust air filters and metal screens, so regular cleaning is necessary. After intensive ultrasonic cleaning, the filters regain their original efficiency.

We offer a complete solution specifically for cleaning the filters and metal screens of cookers – cleaning with high-performance ultrasound. The grease filters are placed in an ultrasonic bath for a few minutes at 50-60 °C, and the dirt lines are gently removed with a biodegradable cleaning concentrate. The ultrasound creates microscopically small bubbles which, when imploded, gently remove dirt even from hard-to-reach places. The cleaned filters work reliably again after rinsing, drying and installation. This gentle cleaning method significantly extends the service life, saving time and costs. Ultrasonic baths of different sizes are available for large cleaning volumes.

Industrial maintenance

The heavy working conditions to which these machines are subjected require preventive maintenance to prolong their service life and smooth operation.

Ultrasonic cleaning equipment contributes to the maintenance of industrial machinery, facilitate the cleaning of radiator cylinder heads, gearboxes, engine blocks, hydraulic systems and work gear tools such as shovels or chains. In this way, it contributes to the proper maintenance that promotes the efficient operation of heavy machinery and reduces the chance of unexpected breakdowns.

In our company we provide you with all information regarding customize ultrasonic cleaners.

Our customers with customize ultrasonic cleaner:

SLOVENIA

  • Krka d.d.
  • Lastinski PAK d.o.o.
  • Lonstroff d.o.o.
  • DANFOSS TRATA, d.o.o.
  • AS DOMŽALE MOTO CENTER d.o.o.
  • Emark d.o.o.
  • Energetika Maribor d.o.o.
  • KOLEKTOR KFH d.o.o.
  • MEGAENERGIJA d.o.o.
  • MITRAS d.o.o.
  • OBALNE LEKARNE KOPER
  • PLASTIKA VIRANT d.o.o.
  • RIEDL INVEST d.o.o.
  • Sinama d.o.o.
  • Sitotisk in mehanska obdelava tiskanih vezij Udovič Anton s.p.
  • SOHA d.o.o.
  • HOBOTNICA, d.o.o., Kranj
  • Ebm-papst Slovenija d.o.o.
  • DITO, d.o.o.
  • JUB-H d.o.o.
  • Kastelic Dental d.o.o.
  • KMETIJSKI INŠTITUT SLOVENIJE
  • MUZEJ NOVEJŠE ZGODOVINE SLOVENIJE
  • ORODJA ERHART d.o.o.
  • PG PLAST d.o.o.

CROATIA

  • Rimac avtomobili d.o.o.
  • Instrumentaria d.d.
  • Magdis d.o.o.

CYPER

  • CSS TEHNOLOGIJE d.o.o.
  • Cyprus University of Technology

ITALY

  • Micro Assemblaggi s.r.l.

CHILE

  • Komatsu
  • Elaboradora de Cobre

CZECH REPUBLIC

  • Frentech Aerospace s.r.o.

DENMARK

  • Knaplund Destilleri ApS

MONGOLIA

  • Mekhlopat LLC

SAUDI ARABIA

  • Mustasharak Hospital