Are you looking for cleaning device which can clean an electronic components?
Ultrasound is very effective in treating electronic
components such as resistors, capacitors, transistors, diodes, inductors, fuses, etc.
Given its cleaning performance and small size, it is the most effective solution for saving time and cleaning the entire PCB, while reaching even the smallest parts.
Ultrasound creates microscopically small bubbles which, when imploded, gently remove dirt even from inaccessible areas. After rinsing, drying and installing the cleaned PCB, it works reliably again. This cleaning method prolongs the lifetime considerably, saving time and costs. Ultrasonic baths of different sizes and a wide range of accessories are available for high volume cleaning.
Ultrasonic cleaning method for cleaning electronic components
Ultrasonic cleaning is a widely used method for cleaning electronic components in various industries, including electronics manufacturing and repair. It utilizes high-frequency sound waves to generate microscopic bubbles in a cleaning solution, which effectively removes contaminants from the surfaces of electronic components.
Here’s some information on ultrasonic cleaning of electronic components:
- Removal of Contaminants: Ultrasonic cleaning is highly effective in removing various types of contaminants from electronic components. It can eliminate dust, dirt, grease, oils, flux residues, solder particles, and other debris that accumulate during the manufacturing or use of electronic devices.
- Non-Destructive Cleaning: Ultrasonic cleaning is a gentle process that does not damage delicate electronic components. The cleaning action occurs at a microscopic level and does not involve harsh scrubbing or abrasive materials, reducing the risk of damage to the components.
- Enhanced Performance: By removing contaminants from electronic components, ultrasonic cleaning can improve their performance and reliability. Clean components experience better electrical conductivity, reduced risk of short circuits, and improved heat dissipation, leading to enhanced overall functionality.
- Accessibility and Thorough Cleaning: Ultrasonic cleaning can reach complex and hard-to-reach areas of electronic components, such as tight spaces between pins or connectors. The microscopic bubbles created by the ultrasonic waves penetrate these areas and remove contaminants effectively, ensuring a thorough cleaning process.
- Time and Cost Savings: Ultrasonic cleaning is a time-efficient method for cleaning electronic components, especially when compared to manual cleaning techniques. It reduces the need for labor-intensive cleaning and minimizes the time required for disassembly and reassembly of complex electronic devices. This ultimately leads to cost savings in terms of labor and operational downtime.
- Environmentally Friendly: Ultrasonic cleaning typically requires less cleaning solution and water compared to other cleaning methods. This makes it an environmentally friendly option, as it reduces water consumption and minimizes the use of potentially harmful chemicals.
It’s worth noting that while ultrasonic cleaning is effective for many electronic components, certain sensitive components may not be suitable for this cleaning method. Delicate items like certain semiconductors, MEMS devices, or components with loose or damaged connections may require alternative cleaning methods or specialized handling. It’s important to consult the manufacturer’s guidelines or seek professional advice when determining the suitability of ultrasonic cleaning for specific electronic components.
In summary, ultrasonic cleaning is a valuable technique for effectively and safely cleaning electronic components. It offers numerous benefits, including improved performance, non-destructive cleaning, time and cost savings, and environmental friendliness.
PCB before cleaning
PCB after cleaning
Use of ultrasonic cleaner is extremely simple.
Put items for cleaning in supplied basket. Carefully place the basket with items in ultrasonic cleaner. Fill the tank with distilled water or cleaning concentrate solution. Submerge all items in cleaning solution. Set the desired cleaning temperature and activate the tank heater. When liquid in tank reaches the set temperature, the heater will turn off. Set ultrasound timer in accordance with requirements of the cleaning process, depending on the type and degree of soiling on the cleaning item. Once cleaning is complete, wait for liquid to cool down and then carefully remove basket with items. Rinse items with clean water. Drain soiled cleaning liquid from ultrasonic cleaner. Use a soft cloth to wipe the tank.
Which cleaning concentrate solution is best for electronic components cleaning?
AS-PCB– ultrasonic cleaning concentrate is a strong low alkaline concentrate. Due to its strong formulation this concentrate is great for removing flux from PCBs. ASonic ultrasonic cleaning concentrates are designed not only for professional/industrial use, but hobbyist use as well.
REMOVES IMPURITIES SUCH AS:
Flux from soldering, deposits after water damage, oxidation, dirt…
SAFE TO USE ON:
Brass, copper, aluminum, other sensitive metals.
Use a solution with water in a ratio of 10%, depending on the degree of contamination of the object to be cleaned. The optimum cleaning temperature is between 50-60°C. Rinse all items with clean water after ultrasonic cleaning. Change the cleaning solution in the ultrasonic cleaner regularly when it becomes dirty.
